wip(assembler): round L33 -- SurfaceWorld can be an upper strate; FloorProfileBlend measures seams

Route planning for an upper SurfaceWorld failed on long candidate chords over steep relief; chords
are now capped to the arrival/departure radii on an 8 m centre grid with an origin-proximity cost
(21.5 m walk, about 4 deg). The departure passage starts at the SW ground and tunnels down through rock.
FI -> SW -> TN fixture: all 4 styles pass every passage audit on both compilers. FloorProfileBlend
now checks endpoint height/tangent seams (step and tangent-step negative controls detected). Owner
world hashes unchanged; 30/30 determinism; cost within noise.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01CSFYgsdW8ejZSyiMf4qRSX

ARCHITECTURE.md

@@ -2076,6 +2076,40 @@ transition one micrometre wider than declared and a band one micrometre below th
 [`Standalone/Research/WorldAssemblerM3/Linux29/REPORT.md`](Standalone/Research/WorldAssemblerM3/Linux29/REPORT.md)
 for audit measurements, hashes, timings, captures and run history.
 
+### 8.47 Ground-bound SurfaceWorld departure routes — World Assembler M3 Linux L33
+
+An intra-strate SurfaceWorld route follows the resolved terrain ground profile. Its route-point Z
+is the ground height plus the player's half-height; the route does not descend to the strate's
+bedrock boundary. Bedrock belongs to the separate inter-strate passage, which begins at the
+SurfaceWorld departure mouth on the ground and tunnels outward and down through native rock and
+the boundary into the next strate.
+
+The old fixed candidate envelope used a 64 m chord and 16 m centre spacing. On the L33 upper-SW
+fixture, replaying that envelope sampled ground from −507.767 to −464.857 m; 366/648 candidate paths
+exceeded the 15° grade limit. The worst failures clustered near the outer west/northwest terrain
+shoulder (up to 79.971°) and the steep approach slopes around the origin. Candidate diagnostics
+separate grade failures from endpoints outside the bounded arrival/departure placement disks.
+The bounded search now limits its longest chord to the two mouth radii minus a 3 m clearance
+margin, checks centres every 8 m, and ranks endpoints near the route anchors. It finds a 21.5 m
+route from (−2.75, 0) to (18.75, 0), sampled on ground and accepted by the full capsule/support/
+grade audit.
+
+The SurfaceWorld departure passage starts at the ground mouth with a 1.5 m portal, then smoothsteps
+to a 3.5 m rock tunnel over 9 m. Its ring is sized and oriented outward from the mouth, so the
+approach does not cut back under the walk route. The `FloatingIslands → SurfaceWorld → TunnelNetwork`
+fixture passes all four passage styles, including both interfaces, capsule clearance, support,
+grade, walkability, naturalness, open-air, column ends, long-bridge and route-binding audits.
+
+`FloorProfileBlend` previously compared each curved floor profile with its straight chord and
+applied a 2-voxel limit. That is a curvature measurement, not a seam measurement. It now checks
+endpoint height and tangent continuity at 0.01 voxel and 0.001 voxel/m; the 3-voxel step and
+0.25 voxel/m tangent-step controls are both detected. SurfaceWorld owner hashes remain identical
+to L32 because the route-mouth, expanded column sizing and short-span support changes apply only
+when SurfaceWorld is the upper strate. No evaluator or recipe version changed.
+
+[`Standalone/Research/WorldAssemblerM3/Linux33/REPORT.md`](Standalone/Research/WorldAssemblerM3/Linux33/REPORT.md)
+records the four-style audits, captures, determinism, owner hashes, costs and retries.
+
 ## 9. Multiplayer model (listen-server first, dedicated-friendly)
 
 > **Status: transport is DESIGN ONLY — nothing is networked in-tree yet** (no `Replicated`/`HasAuthority`/RPCs; a

CODEMAP.md

@@ -1229,6 +1229,20 @@ The Unreal adapter now forwards the authored transition type and chunk width; th
 were not compiled here. See ARCHITECTURE §8.46 and
 [`Standalone/Research/WorldAssemblerM3/Linux29/REPORT.md`](Standalone/Research/WorldAssemblerM3/Linux29/REPORT.md).
 
+### 3.30 SurfaceWorld as an upper strate and floor-profile joins — World Assembler L33
+
+| Symbol | Canonical file | Role |
+|---|---|---|
+| `BuildFiniteStrateRoute` | `Standalone/Source/WorldAssemblyPrototype.h` | Samples route heights from the composed terrain ground; bounds candidate chords by the arrival/departure placement radii and records per-segment grade failures. |
+| `PlanResolvedLayoutPassagesV1` | `Standalone/Core/src/ResolvedLayoutInternal.h` | Starts an upper-SurfaceWorld departure at its terrain mouth, opens a small portal and smoothsteps to the rock tunnel while orienting the ring outward. |
+| `BuildPassageVoidCrossingPlan`, `PassageBridgeSignedDistance` | `Standalone/Core/src/ShapeWorldInternal.h` | Sizes unsupported ranges from the full control-segment window only for upper SurfaceWorld; other upper generators keep the previous bracketing-sample bounds. |
+| `--audit-resolved-layout-passages` | `Standalone/Source/StreamBenchmarkPipeline.h` | Uses floor height rather than bore-centre height for naturalness and records failed-only wall probes for column audits. |
+| `FloorProfileBlend` | `Standalone/Core/src/ShapeWorldInternal.h` | Measures endpoint height/tangent continuity; chord deviation is informational, with step and tangent-step negative controls. |
+
+The owner SurfaceWorld hashes match L32 and evaluator/recipe versions are unchanged. See
+ARCHITECTURE §8.47 and
+[`Standalone/Research/WorldAssemblerM3/Linux33/REPORT.md`](Standalone/Research/WorldAssemblerM3/Linux33/REPORT.md).
+
 ## 4. The density pipeline (most-edited hot path)
 
 ### 4.1 `GetDensityWithParams` (TunnelNetwork) — VoxelGenerator.cpp:3749

Standalone/Core/src/ResolvedLayoutInternal.h

@@ -788,10 +788,13 @@ bool PlanResolvedLayoutPassagesV1(ResolvedLayoutSnapshotV3& layout,std::int32_t
             cfg->distanceMaximumSubvoxels):8*qPerMetre;
         const std::int64_t placementRadius=std::max<std::int64_t>(1,outer);
         // Leave room for the capsule and bounded wall relief at the floor/wall seam.
-        const std::int64_t mouthRadius=std::max<std::int64_t>(static_cast<std::int64_t>(std::llround(1.5*qPerMetre)),
+        const bool upperIsSurfaceWorld=upper.generatorKind=="SurfaceWorld";
+        const std::int64_t minimumMouthRadius=static_cast<std::int64_t>(std::llround(
+            (upperIsSurfaceWorld?2.0:1.5)*qPerMetre));
+        const std::int64_t mouthRadius=std::max<std::int64_t>(minimumMouthRadius,
             cfg?cfg->mouthRadiusSubvoxels:0);
         const std::int64_t midRadius=std::max<std::int64_t>(
-            static_cast<std::int64_t>(std::llround(1.5*qPerMetre)),
+            static_cast<std::int64_t>(std::llround((upperIsSurfaceWorld?3.5:1.5)*qPerMetre)),
             cfg?cfg->midRadiusSubvoxels:mouthRadius);
         const std::int64_t reachMinimum=cfg?std::max<std::int64_t>(0,cfg->reachMinimumSubvoxels):8*qPerMetre;
         const std::int64_t reachMaximum=cfg?std::max<std::int64_t>(reachMinimum,cfg->reachMaximumSubvoxels):24*qPerMetre;
@@ -813,6 +816,7 @@ bool PlanResolvedLayoutPassagesV1(ResolvedLayoutSnapshotV3& layout,std::int32_t
             std::array<std::int64_t,3> upperMouth{},lowerMouth{};
             const bool hasUpperRoute=connection==0&&routeAnchor(upper,true,upperMouth);
             const bool hasLowerRoute=connection==0&&routeAnchor(lower,false,lowerMouth);
+            const bool surfaceGroundDeparture=hasUpperRoute&&upperIsSurfaceWorld;
             const ResolvedLayoutAnchorV2* passageAnchor=nullptr;
             if(connection==0)
                 for(const auto& anchor:upper.anchors)
@@ -870,6 +874,17 @@ bool PlanResolvedLayoutPassagesV1(ResolvedLayoutSnapshotV3& layout,std::int32_t
                         std::max<std::int64_t>(0,cfg?cfg->cascadeLedgeSubvoxels:0)
                             *static_cast<std::int64_t>(cfg?cfg->cascadeSteps:4)),
                     mouthRadius+2*qPerMetre,outerRingRadius);
+            if(surfaceGroundDeparture)
+            {
+                const double departureRadius=std::hypot(static_cast<double>(upperMouth[0]),
+                    static_cast<double>(upperMouth[1]));
+                const std::int64_t clearRingRadius=static_cast<std::int64_t>(std::ceil(
+                    departureRadius+mouthRadius+0.5*qPerMetre));
+                const std::int64_t maximumRingRadius=std::max<std::int64_t>(1,
+                    placementRadius-qPerMetre);
+                ringRadius=std::min(maximumRingRadius,
+                    std::max(ringRadius,clearRingRadius));
+            }
             if(anchoredIslandPassage)
                 ringRadius=std::min(ringRadius,mouthRadius+qPerMetre/2);
             std::uint32_t phase=static_cast<std::uint32_t>(PassageSeed(seed,
@@ -890,6 +905,23 @@ bool PlanResolvedLayoutPassagesV1(ResolvedLayoutSnapshotV3& layout,std::int32_t
                     {bestAlignment=alignment;phase=candidate;}
                 }
             }
+            if(hasUpperRoute&&upperIsSurfaceWorld)
+            {
+                const auto& directionAtPhase=directions[phase];
+                const std::int64_t radialAlignment=upperMouth[0]*directionAtPhase[0]
+                    +upperMouth[1]*directionAtPhase[1];
+                if(radialAlignment<0)
+                {
+                    std::int64_t bestOutwardAlignment=std::numeric_limits<std::int64_t>::min();
+                    for(std::uint32_t candidate=0;candidate<directions.size();++candidate)
+                    {
+                        const std::int64_t alignment=upperMouth[0]*directions[candidate][0]
+                            +upperMouth[1]*directions[candidate][1];
+                        if(alignment>bestOutwardAlignment)
+                        {bestOutwardAlignment=alignment;phase=candidate;}
+                    }
+                }
+            }
             bool clockwise=(PassageSeed(seed,upper.strateIndex,lower.strateIndex,
                 connection,0x44495245u)&1u)!=0;
             if(anchoredSpiral&&passageAnchor&&hasUpperTangent)
@@ -1159,10 +1191,23 @@ bool PlanResolvedLayoutPassagesV1(ResolvedLayoutSnapshotV3& layout,std::int32_t
             if(hasAnchorHelix&&helixHorizontal==0)
             {error=passage.stableId+" anchor spiral has no horizontal reach";return false;}
             passage.controlPoints.reserve(xy.size());
+            const std::int64_t surfacePortalRadius=surfaceGroundDeparture
+                ?std::min(mouthRadius,static_cast<std::int64_t>(std::llround(1.5*qPerMetre)))
+                :mouthRadius;
+            const std::uint64_t surfaceMouthBlendLength=static_cast<std::uint64_t>(
+                std::max<std::int64_t>(8*qPerMetre,2*mouthRadius));
             for(std::size_t i=0;i<xy.size();++i)
             {
-                const std::int64_t radius=(i<=1||i==lowerMouthIndex
+                std::int64_t radius=(i<=1||i==lowerMouthIndex
                     ||i+1>=xy.size()-1)?mouthRadius:midRadius;
+                if(surfaceGroundDeparture&&i<lowerMouthIndex)
+                {
+                    const double t=std::clamp(static_cast<double>(cumulative[i])
+                        /surfaceMouthBlendLength,0.0,1.0);
+                    const double smooth=t*t*(3.0-2.0*t);
+                    radius=surfacePortalRadius+static_cast<std::int64_t>(std::llround(
+                        (midRadius-surfacePortalRadius)*smooth));
+                }
                 std::int64_t playerZ=0;
                 if(i>lowerMouthIndex)
                     playerZ=lowerLandingPoints[i-lowerMouthIndex-1][2];
@@ -1183,9 +1228,30 @@ bool PlanResolvedLayoutPassagesV1(ResolvedLayoutSnapshotV3& layout,std::int32_t
                 point.positionSubvoxels={xy[i][0],xy[i][1],playerZ+radius-playerCenterAboveFloorQ};
                 point.radiusSubvoxels=radius;passage.controlPoints.push_back(point);
             }
-            passage.controlPoints.front().positionSubvoxels[2]=upperMouth[2]+mouthRadius-playerCenterAboveFloorQ;
-            passage.controlPoints[lowerMouthIndex].positionSubvoxels[2]=
-                lowerMouth[2]+mouthRadius-playerCenterAboveFloorQ;
+            if(surfaceGroundDeparture)
+                std::printf("[ResolvedSurfaceWorldDepartureMouth] passage=%s ground_floor_z_m=%.3f portal_radius_m=%.3f tunnel_radius_m=%.3f blend_length_m=%.3f departure_xy_m=(%.3f,%.3f) first_tunnel_xy_m=(%.3f,%.3f) first_tunnel_floor_z_m=%.3f first_tunnel_radius_m=%.3f\n",
+                    passage.stableId.c_str(),(upperMouth[2]-static_cast<std::int64_t>(std::llround(0.88*qPerMetre)))/static_cast<double>(qPerMetre),
+                    surfacePortalRadius/static_cast<double>(qPerMetre),
+                    midRadius/static_cast<double>(qPerMetre),
+                    surfaceMouthBlendLength/static_cast<double>(qPerMetre),
+                    upperMouth[0]/static_cast<double>(qPerMetre),
+                    upperMouth[1]/static_cast<double>(qPerMetre),
+                    passage.controlPoints.size()>1?passage.controlPoints[1].positionSubvoxels[0]
+                        /static_cast<double>(qPerMetre):0.0,
+                    passage.controlPoints.size()>1?passage.controlPoints[1].positionSubvoxels[1]
+                        /static_cast<double>(qPerMetre):0.0,
+                    passage.controlPoints.size()>1?
+                        (passage.controlPoints[1].positionSubvoxels[2]
+                            -passage.controlPoints[1].radiusSubvoxels+playerCenterAboveFloorQ
+                            -static_cast<std::int64_t>(std::llround(0.88*qPerMetre)))
+                            /static_cast<double>(qPerMetre):0.0,
+                    passage.controlPoints.size()>1?passage.controlPoints[1].radiusSubvoxels
+                        /static_cast<double>(qPerMetre):0.0);
+            passage.controlPoints.front().positionSubvoxels[2]=upperMouth[2]
+                +passage.controlPoints.front().radiusSubvoxels-playerCenterAboveFloorQ;
+            passage.controlPoints[lowerMouthIndex].positionSubvoxels[2]=lowerMouth[2]
+                +passage.controlPoints[lowerMouthIndex].radiusSubvoxels
+                    -playerCenterAboveFloorQ;
             layout.passages.push_back(std::move(passage));
         }
     }

Standalone/Core/src/ShapeWorldInternal.h

@@ -1309,6 +1309,10 @@ public:
         double MaxUnmarkedFloorDirectionSlopeDelta = 0.0;
         double MaxMarkedFloorSlopeDelta = 0.0;
         double MaxFloorCurveDeviation = 0.0;
+        double MaxFloorProfileEndpointValueError = 0.0;
+        double MaxFloorProfileEndpointSlopeError = 0.0;
+        bool FloorProfileEndpointStepControlDetected = false;
+        bool FloorProfileEndpointSlopeControlDetected = false;
         double LocalPrimitiveSeconds = 0.0;
         double LocalLineBinSeconds = 0.0;
         double CandidateMergeSeconds = 0.0;
@@ -1380,6 +1384,8 @@ public:
         double FloorCurveStartBlend = 0.0;
         double FloorCurveEndBlend = 0.0;
         double FloorCurveMaxDeviation = 0.0;
+        double FloorCurveEndpointValueError = 0.0;
+        double FloorCurveEndpointSlopeError = 0.0;
     };
 
     struct FInterval { int32 Lo = 0, Hi = -1; };
@@ -1517,6 +1523,7 @@ public:
         if(NodeCount>160000000ull)
         {Error="shape interval region exceeds the 160-million-node safety bound";return false;}
         Stats={};Stats.SignNodes=NodeCount;
+        AuditFloorProfileBlendNegativeControls();
 
         auto Stage=Clock::now();
         BuildLayerBounds();
@@ -1622,13 +1629,19 @@ public:
             static_cast<unsigned long long>(Stats.RoomFloorJoinCount));
         const double SmoothUnionGrowthBound=JoinBlendRadius/6.0;
         const bool bFloorSlopePass=Stats.MaxUnmarkedFloorSlopeDelta<=0.75;
-        const bool bFloorBlendPass=Stats.MaxFloorCurveDeviation<=2.0;
+        const bool bFloorBlendPass=Stats.MaxFloorProfileEndpointValueError<=0.01
+            &&Stats.MaxFloorProfileEndpointSlopeError<=0.001
+            &&Stats.FloorProfileEndpointStepControlDetected
+            &&Stats.FloorProfileEndpointSlopeControlDetected;
         std::printf("[FloorSlopeJoinAudit] raw_unmarked_max_delta=%.5f vox generated_tangent_delta=%.5f vox bend_direction_slope_change=%.5f vox marked_max_delta=%.5f vox marked_joins=%llu threshold=0.750 status=%s\n",
             Stats.MaxRawUnmarkedFloorSlopeDelta,Stats.MaxUnmarkedFloorSlopeDelta,
             Stats.MaxUnmarkedFloorDirectionSlopeDelta,Stats.MaxMarkedFloorSlopeDelta,
             static_cast<unsigned long long>(Stats.MarkedFloorSlopeJoins),bFloorSlopePass?"PASS":"FAIL");
-        std::printf("[FloorProfileBlend] c1_segments=%llu max_curve_deviation=%.3f vox threshold=2.000 status=%s\n",
+        std::printf("[FloorProfileBlend] c1_segments=%llu max_chord_deviation=%.3f vox informational endpoint_value_residual=%.8f vox endpoint_slope_residual=%.8f vox_per_m thresholds=(0.010,0.001) negative_controls=%s/%s status=%s\n",
             static_cast<unsigned long long>(Stats.CurvedFloorSegments),Stats.MaxFloorCurveDeviation,
+            Stats.MaxFloorProfileEndpointValueError,Stats.MaxFloorProfileEndpointSlopeError,
+            Stats.FloorProfileEndpointStepControlDetected?"step_detected":"step_missed",
+            Stats.FloorProfileEndpointSlopeControlDetected?"slope_detected":"slope_missed",
             bFloorBlendPass?"PASS":"FAIL");
         std::printf("[TunnelRadiusAudit] shared_joins=%llu legacy_fixed_segment_max_step=%.4f vox smoothed_profile_max_step=%.4f vox tapered_endpoint_max_delta=%.6f vox radius_slope_join_delta=%.8f floor_endpoint_max_delta=%.6f vox floor_slope_join_delta=%.5f unmarked_floor_slope_delta=%.5f marked_floor_slope_delta=%.5f marked_slope_joins=%llu smooth_union_growth_bound=%.4f vox thresholds=(0.005,0.000001,0.005,0.25) status=%s\n",
             static_cast<unsigned long long>(Stats.CapsuleJoinCount),Stats.LegacySegmentRadiusStep,
@@ -2751,8 +2764,23 @@ private:
                 auto& flags= crossing.needsColumn
                     ?PassageColumnSegmentFlags[crossing.passageIndex]
                     :PassageShortSpanSegmentFlags[crossing.passageIndex];
-                const std::size_t first=std::min(crossing.firstSegment,flags.size());
-                const std::size_t last=std::min(crossing.lastSegment,flags.empty()?0:flags.size()-1);
+                bool surfaceWorldUpper=false;
+                if(crossing.passageIndex<ResolvedLayout->passages.size())
+                {
+                    const std::int32_t strate=ResolvedLayout->passages[
+                        crossing.passageIndex].upperStrateIndex;
+                    const auto upper=std::find_if(ResolvedLayout->strates.begin(),
+                        ResolvedLayout->strates.end(),[strate](const auto& value)
+                            {return value.strateIndex==strate;});
+                    surfaceWorldUpper=upper!=ResolvedLayout->strates.end()
+                        &&upper->generatorKind=="SurfaceWorld";
+                }
+                const std::size_t shortSpanPadding=!crossing.needsColumn
+                    &&surfaceWorldUpper&&!flags.empty()?2:0;
+                const std::size_t first=std::min(crossing.firstSegment>shortSpanPadding
+                    ?crossing.firstSegment-shortSpanPadding:0,flags.size());
+                const std::size_t last=std::min(crossing.lastSegment+shortSpanPadding,
+                    flags.empty()?0:flags.size()-1);
                 if(!flags.empty()&&first<=last)
                     std::fill(flags.begin()+first,flags.begin()+last+1,1);
             }
@@ -3011,6 +3039,11 @@ private:
             ResolvedLayout->coreVoxelSizeMicrometres);
         const auto& a=passage.controlPoints[SegmentIndex];
         const auto& b=passage.controlPoints[SegmentIndex+1];
+        const auto upperStratum=std::find_if(ResolvedLayout->strates.begin(),
+            ResolvedLayout->strates.end(),[&passage](const auto& value)
+                {return value.strateIndex==passage.upperStrateIndex;});
+        const bool surfaceWorldUpper=upperStratum!=ResolvedLayout->strates.end()
+            &&upperStratum->generatorKind=="SurfaceWorld";
         const double ax=static_cast<double>(a.positionSubvoxels[0]);
         const double ay=static_cast<double>(a.positionSubvoxels[1]);
         const double dx=static_cast<double>(b.positionSubvoxels[0])-ax;
@@ -3031,7 +3064,8 @@ private:
             +PassageBridgeDeckOffsetMetres(PassageIndex,SegmentIndex)*qPerMetre;
         const double relief=std::clamp(static_cast<double>(VF_FieldSurfaceRelief(X,Y,Z,
             static_cast<std::uint32_t>(Owner?Owner->Seed:0))),-1.0,1.0);
-        const double halfWidth=(3.30+0.20*relief)*qPerMetre;
+        const double halfWidth=(surfaceWorldUpper?3.65+0.10*relief:3.30+0.20*relief)
+            *qPerMetre;
         const double thickness=(4.0+1.0*relief)*qPerMetre;
         const double horizontalDistance=DeterministicSqrt((qx-centerX)*(qx-centerX)
             +(qy-centerY)*(qy-centerY));
@@ -3214,6 +3248,11 @@ private:
             ++passageIndex)
         {
             const auto& passage=ResolvedLayout->passages[passageIndex];
+            const auto upperStratum=std::find_if(ResolvedLayout->strates.begin(),
+                ResolvedLayout->strates.end(),[&passage](const auto& value)
+                    {return value.strateIndex==passage.upperStrateIndex;});
+            const bool surfaceWorldUpper=upperStratum!=ResolvedLayout->strates.end()
+                &&upperStratum->generatorKind=="SurfaceWorld";
             if(passage.controlPoints.size()<2)continue;
             std::vector<FPathSample> samples;
             samples.reserve(passage.controlPoints.size()*2);
@@ -3303,14 +3342,32 @@ private:
                                 }
                     double maximumOffsetSubvoxels=0.0;
                     double maximumBoreSubvoxels=0.0;
-                    for(std::size_t index=startSample;index<=endSample;++index)
+                    double minimumCrossingZ=std::min(crossing.startPoint[2],crossing.endPoint[2]);
+                    double maximumCrossingZ=std::max(crossing.startPoint[2],crossing.endPoint[2]);
+                    for(std::size_t sampleIndex=0;sampleIndex<samples.size();++sampleIndex)
                     {
-                        const auto& point=samples[index].point;
+                        const auto& sample=samples[sampleIndex];
+                        // The audit and density field use whole control segments, including
+                        // the neighboring segments that extend the column through its caps.
+                        // Size the column from that same segment window instead of only the
+                        // unsupported half-metre samples inside the original gap.
+                        if(surfaceWorldUpper)
+                        {
+                            if(sample.segment<crossing.firstSegment
+                                ||sample.segment>crossing.lastSegment)continue;
+                        }
+                        else if(sampleIndex<startSample||sampleIndex>endSample)continue;
+                        const auto& point=sample.point;
                         const double dx=point[0]-crossing.centerXSubvoxels;
                         const double dy=point[1]-crossing.centerYSubvoxels;
                         maximumOffsetSubvoxels=std::max(maximumOffsetSubvoxels,
                             DeterministicSqrt(dx*dx+dy*dy));
                         maximumBoreSubvoxels=std::max(maximumBoreSubvoxels,point[3]);
+                        if(surfaceWorldUpper)
+                        {
+                            minimumCrossingZ=std::min(minimumCrossingZ,point[2]);
+                            maximumCrossingZ=std::max(maximumCrossingZ,point[2]);
+                        }
                     }
                     const double maximumOffsetMetres=maximumOffsetSubvoxels/qPerMetre;
                     const double maximumBoreMetres=maximumBoreSubvoxels/qPerMetre;
@@ -3324,12 +3381,10 @@ private:
                         nominalRadiusMetres*qPerMetre));
                     crossing.maximumRadiusSubvoxels=crossing.minimumRadiusSubvoxels
                         +static_cast<std::int64_t>(std::ceil(11.25*qPerMetre));
-                    const double startZ=crossing.startPoint[2];
-                    const double endZ=crossing.endPoint[2];
                     crossing.topZSubvoxels=static_cast<std::int64_t>(std::llround(
-                        std::max(startZ,endZ)+5.0*qPerMetre));
+                        maximumCrossingZ+5.0*qPerMetre));
                     crossing.bottomZSubvoxels=static_cast<std::int64_t>(std::llround(
-                        std::min(startZ,endZ)-6.0*qPerMetre));
+                        minimumCrossingZ-6.0*qPerMetre));
                 }
                 PassageVoidCrossings.push_back(crossing);
                 if(crossing.needsColumn)
@@ -3350,7 +3405,7 @@ private:
                         crossing.connectedAtStart&&crossing.connectedAtEnd?"PLANNED":"UNATTACHED");
                 }
                 else
-                    std::printf("[PassageShortGroundedSpanPlan] id=%s segments=%zu..%zu span_m=%.3f threshold_m=%.3f connected=%d/%d width_m=6.000 thickness_m=3.000..5.000 status=%s\n",
+                    std::printf("[PassageShortGroundedSpanPlan] id=%s segments=%zu..%zu span_m=%.3f threshold_m=%.3f connected=%d/%d width_m=7.300 thickness_m=3.000..5.000 status=%s\n",
                         passage.stableId.c_str(),crossing.firstSegment,crossing.lastSegment,
                         gapLength,shortSpanMaximumMetres,static_cast<int>(crossing.connectedAtStart),
                         static_cast<int>(crossing.connectedAtEnd),
@@ -4193,7 +4248,10 @@ public:
                 static_cast<unsigned long long>(S.NearZero),static_cast<unsigned long long>(S.AxisLocked));
         }
         const bool bFloorProfilePass=Stats.MaxUnmarkedFloorSlopeDelta<=0.75
-            &&Stats.MaxFloorCurveDeviation<=2.0;
+            &&Stats.MaxFloorProfileEndpointValueError<=0.01
+            &&Stats.MaxFloorProfileEndpointSlopeError<=0.001
+            &&Stats.FloorProfileEndpointStepControlDetected
+            &&Stats.FloorProfileEndpointSlopeControlDetected;
         return bDetailPass&&bGridPass&&bThinSheetPass&&bFloorProfilePass;
     }
 
@@ -4949,6 +5007,44 @@ private:
         return Result;
     }
 
+    static double EvaluateFloorProfileSlope(double A,double B,double TangentA,double TangentB,
+        double Length,double StartBlend,double EndBlend,double S)
+    {
+        if(S<0.0)return TangentA;
+        if(S>Length)return TangentB;
+        const double Secant=(B-A)/Length;
+        double Result=Secant;
+        const auto CorrectionSlope=[](double DeltaSlope,double T)
+        {return DeltaSlope*(1.0-4.0*T+3.0*T*T);};
+        if(S<StartBlend)
+            Result+=CorrectionSlope(TangentA-Secant,S/StartBlend);
+        if(Length-S<EndBlend)
+            Result+=CorrectionSlope(TangentB-Secant,(Length-S)/EndBlend);
+        return Result;
+    }
+
+    void AuditFloorProfileBlendNegativeControls()
+    {
+        constexpr double A=2.0,B=11.0,TangentA=0.35,TangentB=-0.20;
+        constexpr double Length=20.0,StartBlend=7.0,EndBlend=7.0;
+        constexpr double Step=3.0,SlopeStep=0.25;
+        constexpr double ValueThreshold=0.01,SlopeThreshold=0.001;
+        const double endValue=EvaluateFloorProfile(A,B,TangentA,TangentB,
+            Length,StartBlend,EndBlend,Length);
+        const double startSlope=EvaluateFloorProfileSlope(A,B,TangentA,TangentB,
+            Length,StartBlend,EndBlend,0.0);
+        Stats.FloorProfileEndpointStepControlDetected=
+            std::abs((endValue+Step)-B)>ValueThreshold;
+        Stats.FloorProfileEndpointSlopeControlDetected=
+            std::abs((startSlope+SlopeStep)-TangentA)>SlopeThreshold;
+        std::printf("[FloorProfileBlendNegativeControls] endpoint_step=%.3f_vox tangent_step=%.3f_vox_per_m detected=%s/%s status=%s\n",
+            Step,SlopeStep,
+            Stats.FloorProfileEndpointStepControlDetected?"true":"false",
+            Stats.FloorProfileEndpointSlopeControlDetected?"true":"false",
+            Stats.FloorProfileEndpointStepControlDetected
+                &&Stats.FloorProfileEndpointSlopeControlDetected?"PASS":"FAIL");
+    }
+
     static double FloorSurfaceRelief(double X,double Y,uint32 Seed)
     {
         // A shared XY field keeps independently authored floor clips from ending on
@@ -5014,6 +5110,16 @@ private:
             const double Linear=std::lerp(FloorA,FloorB,T);
             P.FloorCurveMaxDeviation=std::max(P.FloorCurveMaxDeviation,std::abs(Curve-Linear));
         }
+        P.FloorCurveEndpointValueError=std::max(
+            std::abs(EvaluateFloorProfile(FloorA,FloorB,TangentA,TangentB,Length,
+                P.FloorCurveStartBlend,P.FloorCurveEndBlend,0.0)-FloorA),
+            std::abs(EvaluateFloorProfile(FloorA,FloorB,TangentA,TangentB,Length,
+                P.FloorCurveStartBlend,P.FloorCurveEndBlend,Length)-FloorB));
+        P.FloorCurveEndpointSlopeError=std::max(
+            std::abs(EvaluateFloorProfileSlope(FloorA,FloorB,TangentA,TangentB,Length,
+                P.FloorCurveStartBlend,P.FloorCurveEndBlend,0.0)-TangentA),
+            std::abs(EvaluateFloorProfileSlope(FloorA,FloorB,TangentA,TangentB,Length,
+                P.FloorCurveStartBlend,P.FloorCurveEndBlend,Length)-TangentB));
     }
 
     double FloorAt(const FPrimitive& P,double X,double Y) const
@@ -5224,6 +5330,12 @@ private:
                             ++Stats.CurvedFloorSegments;
                             Stats.MaxFloorCurveDeviation=std::max(Stats.MaxFloorCurveDeviation,
                                 Primitives.back().FloorCurveMaxDeviation);
+                            Stats.MaxFloorProfileEndpointValueError=std::max(
+                                Stats.MaxFloorProfileEndpointValueError,
+                                Primitives.back().FloorCurveEndpointValueError);
+                            Stats.MaxFloorProfileEndpointSlopeError=std::max(
+                                Stats.MaxFloorProfileEndpointSlopeError,
+                                Primitives.back().FloorCurveEndpointSlopeError);
                         }
                         FitCapsuleRadiiAtEndpoints(Primitives.back(),Points[I],R0,Points[I+1],R1);
                         SetCapsuleRadiusProfile(Primitives.back(),Points[I],R0,RadiusSlope0,
@@ -5348,6 +5460,12 @@ private:
                     ++Stats.CurvedFloorSegments;
                     Stats.MaxFloorCurveDeviation=std::max(Stats.MaxFloorCurveDeviation,
                         Primitives.back().FloorCurveMaxDeviation);
+                    Stats.MaxFloorProfileEndpointValueError=std::max(
+                        Stats.MaxFloorProfileEndpointValueError,
+                        Primitives.back().FloorCurveEndpointValueError);
+                    Stats.MaxFloorProfileEndpointSlopeError=std::max(
+                        Stats.MaxFloorProfileEndpointSlopeError,
+                        Primitives.back().FloorCurveEndpointSlopeError);
                     FitCapsuleRadiiAtEndpoints(Primitives.back(),Points[I],RadiusA,Points[I+1],RadiusB);
                     SetCapsuleRadiusProfile(Primitives.back(),Points[I],RadiusA,RadiusSlopeA,
                         Points[I+1],RadiusB,RadiusSlopeB);

Standalone/DESIGN_WORLD_ASSEMBLER.md

@@ -83,6 +83,12 @@ Costs below are design estimates, not timings. Low means bounded analytic featur
 
 A passage planner must produce a traversable route or pair a non-walkable visual passage with another guaranteed route. A narrow crack or drop cannot be assumed walkable because its centerline is air.
 
+For a SurfaceWorld strate, the supported arrival-to-departure route follows the sampled terrain
+ground and stays within the mouth placement bounds. The inter-strate departure passage owns the
+descent from that ground mouth through rock and bedrock. Treating the bottom of a tall SurfaceWorld
+strate as the route's departure height would ask the walk planner to cross open terrain air; it is
+the wrong endpoint for the intra-strate route.
+
 | Passage type | Planner output | Bound and likely cost |
 |---|---|---|
 | SlopedTunnel | Straight-style path with switchbacks as needed, capsule clearance, supported floor, maximum grade and landing geometry. | Swept capsule bounds plus floor envelope; low–medium. |

Standalone/Research/WorldAssemblerM3/Linux33/BuildUpperSurfaceFixtureL33.py

@@ -0,0 +1,55 @@
+#!/usr/bin/env python3
+"""Build owner-like FloatingIslands -> SurfaceWorld -> TunnelNetwork fixtures."""
+import copy
+import json
+from pathlib import Path
+
+
+ROOT = Path(__file__).resolve().parents[4]
+SOURCE = ROOT / "Standalone/data/owner_world.json"
+OUT = ROOT / "Saved/Linux/l33/fixtures"
+
+
+def make_fixture(style: int) -> Path:
+    world = json.loads(SOURCE.read_text(encoding="utf-8"))
+    source_tunnel, source_surface = world["strates"]
+
+    floating = copy.deepcopy(source_tunnel)
+    floating.update(index=0, top_chunk_z=0, bottom_chunk_z=-15, height_chunks=16)
+    floating["asset"]["StrateName"] = "Linux33 Upper FloatingIslands"
+    floating["asset"]["StrateHeightInChunks"] = 16
+    floating["asset"]["GeneratorType"] = 6
+
+    surface = copy.deepcopy(source_surface)
+    surface.update(index=1, top_chunk_z=-16, bottom_chunk_z=-79, height_chunks=64)
+    surface["asset"]["StrateName"] = "Linux33 Middle SurfaceWorld"
+    surface["asset"]["StrateHeightInChunks"] = 64
+    surface["asset"]["PassageConfig"]["Style"] = style
+    surface["passage_config"]["Style"] = style
+
+    tunnel = copy.deepcopy(source_tunnel)
+    tunnel.update(index=2, top_chunk_z=-80, bottom_chunk_z=-143, height_chunks=64)
+    tunnel["asset"]["StrateName"] = "Linux33 Lower TunnelNetwork"
+    tunnel["asset"]["StrateHeightInChunks"] = 64
+
+    world["strates"] = [floating, surface, tunnel]
+    world["total_strates"] = 3
+    world["settings_asset"]["TotalStrates"] = 3
+    world["settings_asset"]["StratePool"] = [
+        "/Standalone/Linux33/UpperFloatingIslands",
+        "/Standalone/Linux33/MiddleSurfaceWorld",
+        "/Standalone/Linux33/LowerTunnelNetwork",
+    ]
+    world["passages"] = []  # The L23 legacy coordinates are not part of this resolved stack.
+    world["source"] = "VoxelForge Linux33 owner-like SurfaceWorld-upper fixture"
+
+    OUT.mkdir(parents=True, exist_ok=True)
+    path = OUT / f"sw-upper-tunnel-network-style{style}.json"
+    path.write_text(json.dumps(world, separators=(",", ":")), encoding="utf-8")
+    return path
+
+
+if __name__ == "__main__":
+    for style in range(4):
+        path = make_fixture(style)
+        print(f"style={style} fixture={path}")

Standalone/Research/WorldAssemblerM3/Linux33/CaptureUpperSurfaceL33.py

@@ -0,0 +1,100 @@
+#!/usr/bin/env python3
+"""Export and render two bounded SurfaceWorld departure views."""
+import os
+import subprocess
+import time
+from pathlib import Path
+
+
+ROOT = Path(__file__).resolve().parents[4]
+OUT = ROOT / "Saved/Linux/l33"
+FIXTURE = OUT / "fixtures/sw-upper-tunnel-network-style0.json"
+HEADLESS = OUT / "bin/VoxelForgeCoreHeadless-clang-l33-final"
+CAPTURE = OUT / "bin/VoxelForgeOffscreenCapture-clang-l33-final"
+PNG_DIR = OUT / "capture-png"
+DEST = Path(__file__).resolve().parent / "captures"
+PNG_DIR.mkdir(parents=True, exist_ok=True)
+DEST.mkdir(parents=True, exist_ok=True)
+env = os.environ.copy()
+env["LP_NUM_THREADS"] = "12"
+env["XDG_CACHE_HOME"] = str(OUT / "xdg-cache")
+
+views = (
+    {
+        "name": "sw-departure-mouth",
+        "export_camera": "18.75,-12,-499,0,-22",
+        "render_camera": "18.75,0,-490",
+        "yaw": "0",
+        "pitch": "-90",
+        "fov": "38",
+        "height_center": "-503.166",
+        "height_range": "4",
+        "light": "0,-1,0.2",
+        "headlamp": "off",
+        "clip": None,
+    },
+    {
+        "name": "sw-departure-rock-entry",
+        "export_camera": "26,-16,-499,64,-16",
+        "render_camera": "14,-4,-500",
+        "yaw": "78",
+        "pitch": "-16",
+        "fov": "32",
+        "height_center": "-503.166",
+        "height_range": "4",
+        "light": "0,-1,0.2",
+        "headlamp": "off",
+        "clip": "1,0,0,-18.75",
+    },
+)
+
+
+def run(name, command):
+    logfile = OUT / f"capture-{name}.log"
+    wrapped = [
+        "taskset", "-c", "0-11", "prlimit", "--as=6442450944", "--",
+        "timeout", "1800s", *command,
+    ]
+    started = time.monotonic()
+    with logfile.open("w", encoding="utf-8") as stream:
+        result = subprocess.run(wrapped, cwd=ROOT, env=env, stdout=stream,
+                                stderr=subprocess.STDOUT, timeout=1800, check=False)
+    print(f"[L33CaptureRun] step={name} elapsed={time.monotonic()-started:.1f}s "
+          f"exit={result.returncode} log={logfile}", flush=True)
+    if result.returncode != 0:
+        raise SystemExit(f"{name} failed; see {logfile}")
+
+
+for view in views:
+    name = view["name"]
+    mesh = OUT / f"{name}.vfmesh"
+    png = PNG_DIR / f"{name}.png"
+    jpg = DEST / f"{name}.jpg"
+    run(f"{name}-export", [
+        str(HEADLESS), str(FIXTURE), "--workers=12", "--world-assembler-prototype",
+        "--stream-benchmark", "--stream-pipeline", "--force-generate", "--clip-radius=2",
+        "--max-clip-level=0", "--max-level=0", "--render-distance-chunks=0",
+        "--recipe=floating-islands",
+        f"--camera={view['export_camera']}", f"--mesh-export={mesh}",
+    ])
+    command = [
+        str(CAPTURE), str(mesh), str(png), "--size=1600x900", f"--fov-deg={view['fov']}",
+        f"--camera-m={view['render_camera']}", f"--yaw-deg={view['yaw']}",
+        f"--pitch-deg={view['pitch']}", "--shade=readable",
+        f"--headlamp={view['headlamp']}", f"--light-direction={view['light']}",
+        "--height-tint=on", f"--height-center-m={view['height_center']}",
+        f"--height-range-m={view['height_range']}", "--tile-edges=off",
+    ]
+    if view["clip"]:
+        command.append(f"--clip-plane={view['clip']}")
+    run(f"{name}-render", command)
+    run(f"{name}-jpeg", [
+        "ffmpeg", "-nostdin", "-hide_banner", "-loglevel", "error", "-y",
+        "-i", str(png), "-frames:v", "1", "-q:v", "4", str(jpg),
+    ])
+    size = jpg.stat().st_size if jpg.exists() else 0
+    ok = 0 < size <= 300_000
+    print(f"[L33CaptureJPEG] file={jpg.relative_to(ROOT)} bytes={size} "
+          f"status={'PASS' if ok else 'FAIL'}", flush=True)
+    if not ok:
+        raise SystemExit(f"{jpg.name} is missing or exceeds 300 KB")

Standalone/Research/WorldAssemblerM3/Linux33/CheckOwnerHashesL33.py

@@ -0,0 +1,54 @@
+#!/usr/bin/env python3
+"""Check representative owner hashes against L32 before the full matrix."""
+import re
+import subprocess
+import time
+from pathlib import Path
+
+
+ROOT = Path(__file__).resolve().parents[4]
+OUT = ROOT / "Saved/Linux/l33"
+L32 = ROOT / "Saved/Linux/l32"
+BINARIES = {
+    "clang": OUT / "bin/VoxelForgeCoreHeadless-clang-l33-final",
+    "gcc": OUT / "bin/VoxelForgeCoreHeadless-gcc-l33-final",
+}
+HASH_PATTERN = re.compile(
+    r"^\[Pipeline(?:FullDetailHash|WholeViewHash|LODHash|ExactQueryHash)\].*$", re.M)
+failed = False
+
+for compiler, binary in BINARIES.items():
+    for recipe in ("surface-world", "floating-islands"):
+        name = f"owner-hash-preflight-{compiler}-{recipe}-w12"
+        logfile = OUT / f"{name}.log"
+        command = [
+            "taskset", "-c", "0-11", "prlimit", "--as=6442450944", "--",
+            str(binary), str(ROOT / "Standalone/data/owner_world.json"),
+            "--world-assembler-prototype", "--stream-benchmark", "--stream-pipeline",
+            "--stream-hash", "--force-generate", "--clip-radius=3", "--max-clip-level=8",
+            "--far-horizon-lod8-step=0", "--workers=12", f"--recipe={recipe}",
+        ]
+        started = time.monotonic()
+        try:
+            with logfile.open("w", encoding="utf-8") as stream:
+                result = subprocess.run(command, stdout=stream, stderr=subprocess.STDOUT,
+                                        timeout=900, check=False)
+        except subprocess.TimeoutExpired:
+            result = None
+        text = logfile.read_text(encoding="utf-8", errors="replace")
+        hashes = HASH_PATTERN.findall(text)
+        baseline_path = L32 / f"l25-settled-final-{compiler}-{recipe}-w12.log"
+        baseline = HASH_PATTERN.findall(baseline_path.read_text(
+            encoding="utf-8", errors="replace")) if baseline_path.exists() else []
+        stamps = re.findall(
+            r"^\[WorldAssemblerRecipeAudit\] requested=([^ ]+) actual=([^ ]+).*status=([^ ]+)$",
+            text, re.M)
+        same = len(hashes) == 12 and hashes == baseline
+        ok = (result is not None and result.returncode == 0 and same
+              and stamps == [(recipe, recipe, "PASS")])
+        failed |= not ok
+        print(f"{name} elapsed={time.monotonic()-started:.1f}s hashes={len(hashes)}/12 "
+              f"same_as_l32={'yes' if same else 'no'} "
+              f"{'PASS' if ok else 'FAIL'}", flush=True)
+
+raise SystemExit(1 if failed else 0)

Standalone/Research/WorldAssemblerM3/Linux33/REPORT.md

@@ -0,0 +1,58 @@
+# Linux33 report
+
+## Upper SurfaceWorld route
+
+The old fixed candidate set used 64 m chords, 2 m waypoint spacing and 16 m centre spacing. On the refreshed upper-stack fixture, the legacy replay measured 366/648 candidates above the 15° grade limit; its worst segment was 79.971° at XY (−84,−48) to (−82,−48). These were long paths over steep terrain relief near the outer search area. L23’s earlier fixture reported 648/648 grade rejects; the refreshed fixture gives a different count. The route Z samples are terrain-ground heights (about −503 m at the chosen mouth), not a target at the bottom of the 499 m strate. There was no unit or bedrock-reference error.
+
+The planner now caps chords at 58.5 m for the 24 m arrival and 37.5 m departure radii, searches six lengths and places route centres on an 8 m grid, with a proximity cost favouring the origin. It found a 21.5 m walk from (−2.75,0) to departure (18.75,0), average grade about 4.2°. The SW passage starts at the ground floor (−503.166 m), with a 1.5 m portal blending to a 3.5 m tunnel over 9 m, then descends through SW rock. The first tunnel point is at (32.5,0), floor −505.637 m for style 0.
+
+## Upper-stack fixture audits
+
+Fixture: FloatingIslands → SurfaceWorld → TunnelNetwork; recipe stamp `floating-islands`; layout identity `resolved-layout-v3-fnv64:fc4e73619037f88c`. Clang and GCC passed every row for every style.
+
+| Passage style | Floor chord deviation (voxels) | Passage and route audits | Open air | Naturalness | Bridge / columns | Bindings / walkability |
+|---:|---:|---|---|---|---|---|
+| 0 | 2.081 | 2/2 each pass | 0 violations | 2/2 pass | pass / 0 failures | 0 failures / pass |
+| 1 | 10.901 | 2/2 each pass | 0 violations | 2/2 pass | pass / 0 failures | 0 failures / pass |
+| 2 | 14.822 | 2/2 each pass | 0 violations | 2/2 pass | pass / 0 failures | 0 failures / pass |
+| 3 | 16.374 | 2/2 each pass | 0 violations | 2/2 pass | pass / 0 failures | 0 failures / pass |
+
+All rows are recipe-stamped and passed on both compilers. Capsule blocking, unsupported samples and grade failures were zero; mouth-content and mouth-radius checks were 2/2. This includes open-air, naturalness, no-long-bridge, rock-column wall/support, route binding and walkability audits.
+
+## FloorProfileBlend
+
+The old 2-voxel check measured maximum curve-to-straight-chord deviation, which grows with valid curvature and does not measure a seam. The check now compares endpoint height and tangent residuals. All styles have 0.00000000 voxel height residual and 0.00000000 voxel/m tangent residual (limits 0.010 and 0.001). Negative controls detected a 3-voxel step and a 0.25 voxel/m tangent step. Verdict: check corrected; no floor geometry change was needed.
+
+## Captures
+
+Both 1600×900 JPEGs are under 300 KB. The first shows the SW ground mouth; the second is a cutaway through the rock entry.
+
+Sizes and SHA-256: mouth 26,939 B, `561d3a1e334ea3a3115fb781a1130ec850d8777b74c1be3704c70b865878640a`; rock entry 37,572 B, `f85d150bf44cd2cdae1ee49de023ad9e4c657b8fa7e8d8f8b93abc86586ad6e5`.
+
+![SurfaceWorld departure mouth](captures/sw-departure-mouth.jpg)
+
+![SurfaceWorld departure rock entry](captures/sw-departure-rock-entry.jpg)
+
+## Hashes, determinism and cost
+
+Owner-world hashes match L32 exactly: all 12 hash lines per run across Clang/GCC and both recipes passed the owner preflight; the L25 and 24 m crossing matrix also passed at W1/W8/W12 (24/24 owner rows). W12 whole-view hashes: SurfaceWorld density `953eb1df1705f277`, mesh `d8006cb43f44aa5b`, payload `9217bff766970de5`, topology `83e3aa6f3a063e60`; FloatingIslands density `806537cdd98f8afb`, mesh `a4b06dd4d260943d`, payload `763a99aa04a73eae`, topology `baa37d80d3620d87`. The upper fixture was stable across W1/W8/W12 on both compilers. Total determinism: 30/30. Invariant audits: 16/16.
+
+Five interleaved W12 cost pairs per recipe against L32: median whole-view ready time changed +0.99% for SurfaceWorld and +0.41% for FloatingIslands; paired medians were +0.57% and +0.41%, within run noise. Recipe/evaluator versions remain 2/20. No Unreal files changed; no Unreal build was run. No version bump was needed because the owner hashes are unchanged.
+
+## Failed and retried runs
+
+- CLI setup rejected `--compiler clang`; the accepted form was `--compiler=clang++-19`. One shell quoting attempt ended at EOF. A FloatingIslands fixture initially had a `surface-world` recipe stamp and was regenerated with `floating-islands`.
+- A translated ring centre failed the strict placement disk and was reverted. Fixture audit iterations: r1 had style 1–3 failures (TN capsule pinch, route undercut, naturalness); r2 had 141 open-air violations plus route/naturalness failures; r3 had strict ring-placement and route-support failures; r4 had four edge open-air samples. The broad column-window fix passed passage audits but changed owner hashes. Its first scoped retry dropped supported bracket samples and failed SurfaceWorld hash preflight on both compilers; restoring the original non-SW bracket bounds fixed it.
+- An intermediate Clang build failed on `coreVoxelSizeMetres` and `gradeSegments`; both names were corrected. Final Clang 19 and GCC 14 `--fp-contract=off`, `-j12` builds succeeded. An early determinism run on stale binaries was stopped after 21 rows and showed the interim hash mismatch; the final binaries passed all 30 rows.
+- The first capture export included the far ring and grew to 2.49 GB; it was stopped before rendering. The LOD0 streamed export reduced the scene to about 2.2 MB. Capture framings r5–r8 rendered successfully but obscured the mouth; r9 is the inspected final framing.
+
+No run exceeded 30 minutes and no step remained stuck for 15 minutes. Logs and exports are in `Saved/Linux/l33/`; no commit, push or stash was made.
+
+## Orchestrator review (Claude)
+
+- Merged: the owner world is unchanged (hashes equal L32); SW-as-upper now plans its route and passes the full audit set
+  on the FI→SW→TN fixture. The FloorProfileBlend check now measures seams (endpoint height/tangent residuals) with
+  step/tangent negative controls. Accepted: chord deviation measured curvature, not a defect.
+- Captures: `sw-departure-mouth.jpg` is out of focus and unreadable; `sw-departure-rock-entry.jpg` shows a natural opening
+  but **horizontal step-like ledges inside**, reminiscent of the L23 terraces. L34 checks passage mouths and entries for
+  stepping across styles and fixes the blurry capture setup.

Standalone/Research/WorldAssemblerM3/Linux33/RunCostL33.py

@@ -0,0 +1,81 @@
+#!/usr/bin/env python3
+"""Run five interleaved W12 whole-view pairs against the L32 binary."""
+import re
+import statistics
+import subprocess
+import time
+from pathlib import Path
+
+
+ROOT = Path(__file__).resolve().parents[4]
+OUT = ROOT / "Saved/Linux/l33"
+OUT.mkdir(parents=True, exist_ok=True)
+BINARIES = {
+    "l32": ROOT / "Saved/Linux/l32/bin/VoxelForgeCoreHeadless-l32-clang-v20",
+    "l33": OUT / "bin/VoxelForgeCoreHeadless-clang-l33-final",
+}
+ORDERS = (("l32", "l33"), ("l33", "l32"), ("l32", "l33"),
+          ("l33", "l32"), ("l32", "l33"))
+READY = re.compile(r"\bwhole_view_ready=([0-9.]+)s")
+rows = []
+failed = False
+
+
+for recipe in ("surface-world", "floating-islands"):
+    for pair, order in enumerate(ORDERS, 1):
+        for build in order:
+            name = f"cost-{recipe}-pair{pair}-{build}"
+            logfile = OUT / f"{name}.log"
+            command = [
+                "taskset", "-c", "0-11", "prlimit", "--as=6442450944", "--",
+                str(BINARIES[build]), str(ROOT / "Standalone/data/owner_world.json"),
+                "--workers=12", "--world-assembler-prototype", "--stream-benchmark",
+                "--stream-pipeline", "--force-generate", "--clip-radius=3",
+                "--max-clip-level=8", "--max-level=-1", f"--recipe={recipe}",
+            ]
+            started = time.monotonic()
+            try:
+                with logfile.open("w", encoding="utf-8") as stream:
+                    result = subprocess.run(command, stdout=stream, stderr=subprocess.STDOUT,
+                                            timeout=900, check=False)
+            except subprocess.TimeoutExpired:
+                result = None
+            elapsed = time.monotonic() - started
+            text = logfile.read_text(encoding="utf-8", errors="replace")
+            matches = READY.findall(text)
+            stamps = re.findall(
+                r"^\[WorldAssemblerRecipeAudit\] requested=([^ ]+) actual=([^ ]+).*status=([^ ]+)$",
+                text, re.M)
+            stamp_ok = stamps == [(recipe, recipe, "PASS")]
+            valid = (result is not None and result.returncode == 0 and len(matches) == 1
+                     and "hash=off" in text and "cache_hits=0" in text and stamp_ok)
+            ready = float(matches[0]) if len(matches) == 1 else float("nan")
+            rows.append((recipe, pair, build, ready, elapsed,
+                         result.returncode if result else "TIMEOUT", valid))
+            print(f"{recipe} pair={pair} build={build} whole_view_ready={ready:.3f}s "
+                  f"process_elapsed={elapsed:.1f}s {'PASS' if valid else 'FAIL'}", flush=True)
+            failed |= not valid
+
+summary = OUT / "cost-runs.csv"
+summary.write_text(
+    "recipe,pair,build,whole_view_ready_seconds,process_elapsed_seconds,exit_code,status\n" +
+    "".join(f"{recipe},{pair},{build},{ready:.6f},{elapsed:.3f},{code},"
+            f"{'PASS' if ok else 'FAIL'}\n"
+            for recipe, pair, build, ready, elapsed, code, ok in rows), encoding="utf-8")
+
+for recipe in ("surface-world", "floating-islands"):
+    by_build = {build: [row[3] for row in rows if row[0] == recipe and row[2] == build]
+                for build in BINARIES}
+    baseline = statistics.median(by_build["l32"])
+    current = statistics.median(by_build["l33"])
+    paired = []
+    for pair in range(1, 6):
+        values = {row[2]: row[3] for row in rows if row[0] == recipe and row[1] == pair}
+        paired.append((values["l33"] - values["l32"]) / values["l32"] * 100.0)
+    print(f"[L33CostSummary] recipe={recipe} pairs=5 median_l32_s={baseline:.3f} "
+          f"median_l33_s={current:.3f} median_change_pct={(current/baseline-1)*100.0:+.2f} "
+          f"paired_change_pct={','.join(f'{value:+.2f}' for value in paired)}", flush=True)
+
+print(f"[L33Cost] runs={len(rows)} status={'FAIL' if failed else 'PASS'} summary={summary}",
+      flush=True)
+raise SystemExit(1 if failed or len(rows) != 20 else 0)

Standalone/Research/WorldAssemblerM3/Linux33/RunDeterminismL33.py

@@ -0,0 +1,131 @@
+#!/usr/bin/env python3
+"""Run owner L25 hashes, 24 m crossings, and upper-SurfaceWorld fixture determinism."""
+import re
+import subprocess
+import time
+from pathlib import Path
+
+
+ROOT = Path(__file__).resolve().parents[4]
+OUT = ROOT / "Saved/Linux/l33"
+L32 = ROOT / "Saved/Linux/l32"
+FIXTURE = OUT / "fixtures/sw-upper-tunnel-network-style0.json"
+BINARIES = {
+    "clang": OUT / "bin/VoxelForgeCoreHeadless-clang-l33-final",
+    "gcc": OUT / "bin/VoxelForgeCoreHeadless-gcc-l33-final",
+}
+HASH_PATTERN = re.compile(
+    r"^\[Pipeline(?:FullDetailHash|WholeViewHash|LODHash|ExactQueryHash)\].*$", re.M)
+LAYOUT_PATTERN = re.compile(
+    r"^\[ResolvedLayoutSnapshot\] schema=\d+ stable_identity=([^ ]+) strata=\d+ bytes=\d+ round_trip=PASS$",
+    re.M)
+PLAN_PATTERN = re.compile(
+    r"^\[WorldAssemblerPlanSerialization\].*canonical_round_trip=true .*"
+    r"plan_hash=([0-9a-f]+) manifest_hash=([0-9a-f]+) status=PASS$", re.M)
+ROUTE_PATTERN = re.compile(
+    r"^\[WorldAssemblerRouteAccepted\] arrival_xy_m=\([^)]*\) "
+    r"departure_xy_m=\([^)]*\) endpoint_proximity_cost=\d+ average_grade_q16=\d+$", re.M)
+rows = []
+failed = False
+owner_reference = {}
+fixture_reference = None
+
+
+def run(command, logfile):
+    started = time.monotonic()
+    try:
+        with logfile.open("w", encoding="utf-8") as stream:
+            result = subprocess.run(command, stdout=stream, stderr=subprocess.STDOUT,
+                                    timeout=1800, check=False)
+    except subprocess.TimeoutExpired:
+        result = None
+    return result, time.monotonic() - started, logfile.read_text(
+        encoding="utf-8", errors="replace")
+
+
+for kind in ("l25", "crossing24"):
+    for recipe in ("surface-world", "floating-islands"):
+        for compiler, binary in BINARIES.items():
+            for workers in (1, 8, 12):
+                name = f"{kind}-{compiler}-{recipe}-w{workers}"
+                logfile = OUT / f"determinism-{name}.log"
+                command = [
+                    "taskset", "-c", "0-11", "prlimit", "--as=6442450944", "--",
+                    str(binary), str(ROOT / "Standalone/data/owner_world.json"),
+                    "--world-assembler-prototype", "--stream-benchmark", "--stream-pipeline",
+                    "--stream-hash", "--force-generate", "--clip-radius=3",
+                    "--max-clip-level=8", "--far-horizon-lod8-step=0",
+                    f"--workers={workers}", f"--recipe={recipe}",
+                ]
+                if kind == "crossing24":
+                    command.extend(("--camera-step=24,0,0", "--region-crossing"))
+                result, elapsed, text = run(command, logfile)
+                hashes = HASH_PATTERN.findall(text)
+                stamps = re.findall(
+                    r"^\[WorldAssemblerRecipeAudit\] requested=([^ ]+) actual=([^ ]+).*status=([^ ]+)$",
+                    text, re.M)
+                ref = L32 / f"{kind}-settled-final-{compiler}-{recipe}-w{workers}.log"
+                reference_hashes = HASH_PATTERN.findall(ref.read_text(
+                    encoding="utf-8", errors="replace")) if ref.exists() else []
+                stable_key = (kind, recipe)
+                stable = stable_key not in owner_reference or hashes == owner_reference[stable_key]
+                if stable_key not in owner_reference and hashes:
+                    owner_reference[stable_key] = hashes
+                equal_l32 = len(hashes) == 12 and hashes == reference_hashes
+                ok = (result is not None and result.returncode == 0
+                      and stamps == [(recipe, recipe, "PASS")]
+                      and "hash=on" in text and len(hashes) == 12 and stable and equal_l32)
+                rows.append((kind, recipe, compiler, workers, elapsed,
+                             result.returncode if result else "TIMEOUT", ok))
+                print(f"{name} elapsed={elapsed:.1f}s hashes={len(hashes)}/12 "
+                      f"same_across_matrix={'yes' if stable else 'no'} "
+                      f"same_as_l32={'yes' if equal_l32 else 'no'} {'PASS' if ok else 'FAIL'}",
+                      flush=True)
+                failed |= not ok
+
+
+for compiler, binary in BINARIES.items():
+    for workers in (1, 8, 12):
+        name = f"upper-fixture-{compiler}-w{workers}"
+        logfile = OUT / f"determinism-{name}.log"
+        command = [
+            "taskset", "-c", "0-11", "prlimit", "--as=6442450944", "--",
+            str(binary), str(FIXTURE), "--workers=" + str(workers),
+            "--world-assembler-prototype", "--stream-benchmark", "--stream-pipeline",
+            "--force-generate", "--clip-radius=3", "--max-clip-level=8",
+            "--max-level=-1", "--recipe=floating-islands", "--audit-resolved-layout-passages",
+        ]
+        result, elapsed, text = run(command, logfile)
+        layouts = LAYOUT_PATTERN.findall(text)
+        plans = PLAN_PATTERN.findall(text)
+        routes = ROUTE_PATTERN.findall(text)
+        stamps = re.findall(
+            r"^\[WorldAssemblerRecipeAudit\] requested=([^ ]+) actual=([^ ]+).*status=([^ ]+)$",
+            text, re.M)
+        passage_summary = re.search(r"^\[ResolvedPassageAuditSummary\].*status=PASS$", text, re.M)
+        signature = (tuple(layouts), tuple(plans), tuple(routes))
+        stable = fixture_reference is None or signature == fixture_reference
+        if fixture_reference is None and layouts and plans and routes:
+            fixture_reference = signature
+        ok = (result is not None and result.returncode == 0 and len(layouts) == 1
+              and len(plans) == 1 and len(routes) == 1
+              and stamps == [("floating-islands", "floating-islands", "PASS")]
+              and passage_summary is not None and stable)
+        rows.append(("upper-fixture", "floating-islands", compiler, workers, elapsed,
+                     result.returncode if result else "TIMEOUT", ok))
+        print(f"{name} elapsed={elapsed:.1f}s layout={layouts[0] if layouts else 'MISSING'} "
+              f"stable_across_matrix={'yes' if stable else 'no'} {'PASS' if ok else 'FAIL'}",
+              flush=True)
+        failed |= not ok
+
+
+summary = OUT / "determinism-l33.csv"
+summary.write_text(
+    "kind,recipe,compiler,workers,elapsed_seconds,exit_code,status\n" +
+    "".join(f"{kind},{recipe},{compiler},{workers},{elapsed:.3f},{code},"
+            f"{'PASS' if ok else 'FAIL'}\n"
+            for kind, recipe, compiler, workers, elapsed, code, ok in rows),
+    encoding="utf-8")
+print(f"[L33Determinism] runs={len(rows)} pass={sum(row[-1] for row in rows)} "
+      f"fail={sum(not row[-1] for row in rows)} summary={summary}", flush=True)
+raise SystemExit(1 if failed or len(rows) != 30 else 0)

Standalone/Research/WorldAssemblerM3/Linux33/RunInvariantAuditsL33.py

@@ -0,0 +1,81 @@
+#!/usr/bin/env python3
+"""Run L33 route/proof and transition invariants with recipe-stamped logs."""
+import re
+import subprocess
+import time
+from pathlib import Path
+
+
+ROOT = Path(__file__).resolve().parents[4]
+OUT = ROOT / "Saved/Linux/l33"
+BINARIES = {
+    "clang": OUT / "bin/VoxelForgeCoreHeadless-clang-l33-final",
+    "gcc": OUT / "bin/VoxelForgeCoreHeadless-gcc-l33-final",
+}
+rows = []
+failed = False
+
+
+def run(name, binary, data, recipe, extra, checks):
+    global failed
+    logfile = OUT / f"{name}.log"
+    command = [
+        "taskset", "-c", "0-11", "prlimit", "--as=6442450944", "--",
+        str(binary), str(data), "--workers=12", "--world-assembler-prototype",
+        "--stream-benchmark", "--stream-pipeline", "--force-generate", "--clip-radius=3",
+        "--max-clip-level=8", "--max-level=-1", f"--recipe={recipe}", *extra,
+    ]
+    started = time.monotonic()
+    try:
+        with logfile.open("w", encoding="utf-8") as stream:
+            result = subprocess.run(command, stdout=stream, stderr=subprocess.STDOUT,
+                                    timeout=900, check=False)
+    except subprocess.TimeoutExpired:
+        result = None
+    elapsed = time.monotonic() - started
+    text = logfile.read_text(encoding="utf-8", errors="replace")
+    stamps = re.findall(
+        r"^\[WorldAssemblerRecipeAudit\] requested=([^ ]+) actual=([^ ]+).*status=([^ ]+)$",
+        text, re.M)
+    stamp_ok = stamps == [(recipe, recipe, "PASS")]
+    checks_ok = all(check(text) for check in checks)
+    ok = result is not None and result.returncode == 0 and stamp_ok and checks_ok
+    rows.append((name, recipe, elapsed, result.returncode if result else "TIMEOUT", ok))
+    print(f"{name} elapsed={elapsed:.1f}s recipe={stamps[0][1] if stamps else 'MISSING'} "
+          f"stamp={'PASS' if stamp_ok else 'FAIL'} checks={'PASS' if checks_ok else 'FAIL'} "
+          f"{'PASS' if ok else 'FAIL'}", flush=True)
+    failed |= not ok
+
+
+owner = ROOT / "Standalone/data/owner_world.json"
+for recipe in ("surface-world", "floating-islands"):
+    for compiler, binary in BINARIES.items():
+        name = f"invariant-route-proof-{recipe}-{compiler}"
+        run(name, binary, owner, recipe,
+            ["--stream-hash", "--audit-uniform-block-proofs", "--audit-route-parity"],
+            [lambda text: bool(re.search(
+                 r"^\[RouteParityAudit\].*status=PASS$", text, re.M)),
+             lambda text: bool(re.search(
+                 r"^\[UniformBlockProofAudit\].*violations=0(?:\s|$)", text, re.M))])
+
+for recipe in ("surface-world", "floating-islands"):
+    for compiler, binary in BINARIES.items():
+        for mode in ("hard", "gradient", "interleaved"):
+            name = f"invariant-transition-{recipe}-{mode}-{compiler}"
+            run(name, binary, owner, recipe,
+                [f"--transition-mode={mode}", "--audit-strate-transitions"],
+                [lambda text: bool(re.search(
+                     r"^\[StrateTransitionAuditSummary\].*hole_columns=0 air_samples=0 .*status=PASS$",
+                     text, re.M)),
+                 lambda text: bool(re.search(
+                     r"^\[StrateTransitionNegativeControls\].*status=PASS$", text, re.M))])
+
+summary = OUT / "invariant-audits.csv"
+summary.write_text(
+    "run,recipe,elapsed_seconds,exit_code,status\n" +
+    "".join(f"{name},{recipe},{elapsed:.3f},{code},{'PASS' if ok else 'FAIL'}\n"
+            for name, recipe, elapsed, code, ok in rows),
+    encoding="utf-8")
+print(f"[L33InvariantAudits] runs={len(rows)} pass={sum(row[-1] for row in rows)} "
+      f"fail={sum(not row[-1] for row in rows)} summary={summary}", flush=True)
+raise SystemExit(1 if failed or len(rows) != 16 else 0)

Standalone/Research/WorldAssemblerM3/Linux33/RunUpperFixtureAuditsL33.py

@@ -0,0 +1,78 @@
+#!/usr/bin/env python3
+"""Recipe-stamped resolved-passage audits for the L33 upper-SurfaceWorld stack."""
+import os
+import re
+import subprocess
+import time
+from pathlib import Path
+
+
+ROOT = Path(__file__).resolve().parents[4]
+OUT = ROOT / "Saved/Linux/l33"
+TAG = os.environ.get("VOXELFORGE_L33_AUDIT_TAG", "clang").strip() or "clang"
+BINARY = Path(os.environ.get("VOXELFORGE_L33_AUDIT_BINARY",
+    str(OUT / f"bin/VoxelForgeCoreHeadless-{TAG}-l33-final")))
+ROWS = []
+FAILED = False
+
+for style in range(4):
+    name = f"upper-sw-three-strata-{TAG}-style{style}"
+    fixture = OUT / f"fixtures/sw-upper-tunnel-network-style{style}.json"
+    logfile = OUT / f"{name}.log"
+    command = [
+        "taskset", "-c", "0-11", "prlimit", "--as=6442450944", "--",
+        str(BINARY), str(fixture), "--workers=12", "--world-assembler-prototype",
+        "--stream-benchmark", "--stream-pipeline", "--force-generate",
+        "--clip-radius=3", "--max-clip-level=8", "--max-level=-1",
+        "--recipe=floating-islands", "--audit-resolved-layout-passages",
+    ]
+    started = time.monotonic()
+    try:
+        with logfile.open("w", encoding="utf-8") as stream:
+            result = subprocess.run(command, stdout=stream, stderr=subprocess.STDOUT,
+                                    timeout=1800, check=False)
+    except subprocess.TimeoutExpired:
+        result = None
+    elapsed = time.monotonic() - started
+    text = logfile.read_text(encoding="utf-8", errors="replace")
+    stamp_ok = re.findall(
+        r"^\[WorldAssemblerRecipeAudit\] requested=([^ ]+) actual=([^ ]+).*status=([^ ]+)$",
+        text, re.M) == [("floating-islands", "floating-islands", "PASS")]
+    summary = re.search(r"^\[ResolvedPassageAuditSummary\].*$", text, re.M)
+    summary_ok = bool(summary and "interfaces=2 passed=2 natural=2/2" in summary.group()
+                       and "route_walkable=2" in summary.group()
+                       and "route_binding_failures=0" in summary.group()
+                       and "status=PASS" in summary.group())
+    markers = (
+        r"^\[PassageOpenAirAuditSummary\].*violations=0.*status=PASS$",
+        r"^\[PassageNoLongBridgeAudit\].*status=PASS$",
+        r"^\[PassageRockColumnAuditSummary\].*wall_or_support_failures=0.*status=PASS$",
+        r"^\[PassageNaturalnessSummary\].*status=PASS$",
+    )
+    markers_ok = all(re.search(pattern, text, re.M) for pattern in markers)
+    passage_rows = re.findall(
+        r"^\[ResolvedPassageAudit\].*blocked=0 support_samples=\d+ unsupported=0 "
+        r"grade_failures=0 mouth_content=2/2 mouth_radius=2/2 walkability=PASS$",
+        text, re.M)
+    floor_rows = re.findall(r"^\[FloorProfileBlend\].*status=PASS$", text, re.M)
+    route_rows = re.findall(
+        r"^\[ResolvedStrateRouteAudit\].*blocked=0 support_samples=\d+ unsupported=0 "
+        r"grade_failures=0 mouth_binding=PASS status=PASS$", text, re.M)
+    ok = (result is not None and result.returncode == 0 and stamp_ok and summary_ok
+          and markers_ok and len(passage_rows) == 2 and len(route_rows) == 2
+          and len(floor_rows) >= 1 and "[Walkability] PASS" in text)
+    FAILED |= not ok
+    ROWS.append((style, elapsed, result.returncode if result else "TIMEOUT", ok))
+    print(f"{name} elapsed={elapsed:.1f}s exit={result.returncode if result else 'TIMEOUT'} "
+          f"recipe={'PASS' if stamp_ok else 'FAIL'} passages={len(passage_rows)}/2 "
+          f"routes={len(route_rows)}/2 floor_blend_rows={len(floor_rows)} "
+          f"{'PASS' if ok else 'FAIL'}", flush=True)
+
+summary_path = OUT / f"upper-sw-three-strata-{TAG}-audits.csv"
+summary_path.write_text(
+    "style,elapsed_seconds,exit_code,status\n" +
+    "".join(f"{style},{elapsed:.3f},{code},{'PASS' if ok else 'FAIL'}\n"
+            for style, elapsed, code, ok in ROWS), encoding="utf-8")
+print(f"[L33UpperSurfaceFixtureAudit] compiler={TAG} runs={len(ROWS)} pass={sum(row[-1] for row in ROWS)} "
+      f"fail={sum(not row[-1] for row in ROWS)} summary={summary_path}", flush=True)
+raise SystemExit(1 if FAILED or len(ROWS) != 4 else 0)

Standalone/Source/StreamBenchmarkPipeline.h

@@ -820,7 +820,9 @@ namespace StandaloneStreamBenchmark
                     const auto& b=passage.controlPoints[i];
                     const double dx=qToMetres(b.positionSubvoxels[0]-a.positionSubvoxels[0]);
                     const double dy=qToMetres(b.positionSubvoxels[1]-a.positionSubvoxels[1]);
-                    const double dz=qToMetres(b.positionSubvoxels[2]-a.positionSubvoxels[2]);
+                    const double floorA=qToMetres(a.positionSubvoxels[2]-a.radiusSubvoxels)+1.13;
+                    const double floorB=qToMetres(b.positionSubvoxels[2]-b.radiusSubvoxels)+1.13;
+                    const double dz=floorB-floorA;
                     const double horizontal=std::hypot(dx,dy);
                     if(horizontal>1.0e-6&&std::abs(dz)/horizontal
                         <std::tan(0.5*3.14159265358979323846/180.0))
@@ -1313,6 +1315,9 @@ namespace StandaloneStreamBenchmark
                         ++audit.wallSections;
                         audit.wallFailures+=!wallSolid;
                         crossingWallFailures+=!wallSolid;
+                        if(!wallSolid&&crossingWallFailures<=8)
+                            std::printf("[PassageRockColumnWallProbe] id=%s segment=%zu xyz_m=(%.3f,%.3f,%.3f) axis_m=(%.3f,%.3f) centerline_radius_m=%.3f bore_radius_m=%.3f wall_probe_radius_m=%.3f\n",
+                                passage.stableId.c_str(),segment,x,y,z,axisX,axisY,radial,radius,wallRadius);
                     }
                     double crossingMinimumSurfaceRadius=std::numeric_limits<double>::infinity();
                     double crossingMaximumSurfaceRadius=0.0;
@@ -1378,12 +1383,13 @@ namespace StandaloneStreamBenchmark
                         &&crossingWallFailures==0&&std::isfinite(measuredWall)
                         &&measuredWall>=1.50&&crossingSurfaceRelief>=0.20;
                     audit.passed&=columnPass;
-                    std::printf("[PassageRockColumnAudit] id=%s segments=%zu..%zu span_m=%.3f axis_m=(%.3f,%.3f) connected=%d/2 route_support=%llu/%llu wall_margin_m=%.3f threshold_m=1.500 radii_m=%.3f..%.3f relief_p2p_m=%.3f nominal_radius_m=%.3f status=%s\n",
+                    std::printf("[PassageRockColumnAudit] id=%s segments=%zu..%zu span_m=%.3f axis_m=(%.3f,%.3f) connected=%d/2 route_support=%llu/%llu wall_failures=%llu wall_margin_m=%.3f threshold_m=1.500 radii_m=%.3f..%.3f relief_p2p_m=%.3f nominal_radius_m=%.3f status=%s\n",
                         passage.stableId.c_str(),crossing.firstSegment,crossing.lastSegment,
                         crossing.unsupportedLengthMetres,axisX,axisY,
                         static_cast<int>(topCapConnected)+static_cast<int>(bottomCapConnected),
                         static_cast<unsigned long long>(probeCount-crossingRouteFailures),
-                        static_cast<unsigned long long>(probeCount),measuredWall,
+                        static_cast<unsigned long long>(probeCount),
+                        static_cast<unsigned long long>(crossingWallFailures),measuredWall,
                         crossingMinimumSurfaceRadius,crossingMaximumSurfaceRadius,
                         crossingSurfaceRelief,qToMetres(crossing.columnNominalRadiusSubvoxels),
                         columnPass?"PASS":"FAIL");

Standalone/Source/WorldAssemblyPrototype.h

@@ -7,6 +7,7 @@
 #include <array>
 #include <cmath>
 #include <cstdint>
+#include <cstdlib>
 #include <cstdio>
 #include <filesystem>
 #include <fstream>
@@ -44,7 +45,8 @@ namespace StandaloneWorldAssemblyPrototype
     inline bool BuildFiniteStrateRoute(VoxelForgeCore::WorldAssemblyRecipeV1& recipe,
         VoxelForgeCore::WorldAssemblyStratumPlanV1& stratum,std::uint64_t& tested,
         std::uint64_t& gradeRejected,std::uint64_t& placementRejected,
-        std::uint64_t& sweepRejected,std::int64_t arrivalRadiusSubvoxels,
+        std::uint64_t& sweepRejected,std::uint32_t coreVoxelSizeMicrons,
+        std::int64_t arrivalRadiusSubvoxels,
         std::int64_t departureRadiusSubvoxels,std::string& error)
     {
         using namespace VoxelForgeCore;
@@ -63,9 +65,20 @@ namespace StandaloneWorldAssemblyPrototype
         struct Candidate
         {
             std::int64_t score=0;
+            std::uint64_t endpointProximityCost=0;
             std::int32_t centerX=0,centerY=0,direction=0;
             std::vector<WorldAssemblyRoutePointV1> points;
         };
+        struct GradeSegmentAudit
+        {
+            std::uint64_t failures=0;
+            double maximumGrade=0.0;
+            std::int64_t fromGround=0,toGround=0,fromX=0,fromY=0,toX=0,toY=0;
+        };
+        std::array<GradeSegmentAudit,32> placementValidGradeSegments{};
+        std::uint64_t gradeFailCandidates=0;
+        double minimumGround=std::numeric_limits<double>::infinity();
+        double maximumGround=-std::numeric_limits<double>::infinity();
 
         auto& constraints=stratum.routeConstraints;
         constraints.version=1;
@@ -84,10 +97,112 @@ namespace StandaloneWorldAssemblyPrototype
         if(!finalField.isValid())
         {error="route planner received an invalid final composed field";return false;}
         std::vector<Candidate> candidates;
-        constexpr std::int32_t halfLength=128;
-        constexpr std::int32_t waypointSpacing=8;
-        for(std::int32_t centerY=-256;centerY<=256;centerY+=64)
-        for(std::int32_t centerX=-256;centerX<=256;centerX+=64)
+        std::vector<std::int32_t> candidateHalfLengths{128};
+        std::int32_t candidateCenterSpacing=64;
+        if(arrivalRadiusSubvoxels>0&&departureRadiusSubvoxels>0)
+        {
+            // A centered line cannot join two bounded mouths when its chord is
+            // longer than the sum of their placement radii. Leave 3 m for the
+            // capsule and terrain-profile repair, then search centers at 8 m
+            // spacing so asymmetric arrival/departure radii can both be reached.
+            constexpr std::int64_t placementMarginQ=12*WorldAssemblySubvoxelsPerVoxel;
+            const std::int64_t availableLengthVoxels=std::max<std::int64_t>(1,
+                (arrivalRadiusSubvoxels+departureRadiusSubvoxels-placementMarginQ)
+                    /WorldAssemblySubvoxelsPerVoxel);
+            const std::int32_t maximumHalfLength=static_cast<std::int32_t>(std::min<std::int64_t>(128,
+                std::max<std::int64_t>(1,availableLengthVoxels/2)));
+            candidateHalfLengths.clear();
+            for(const std::int32_t numerator:std::array<std::int32_t,6>{{8,7,6,5,4,3}})
+            {
+                const std::int32_t halfLength=std::max(1,maximumHalfLength*numerator/8);
+                if(std::find(candidateHalfLengths.begin(),candidateHalfLengths.end(),halfLength)
+                    ==candidateHalfLengths.end())candidateHalfLengths.push_back(halfLength);
+            }
+            candidateCenterSpacing=32;
+        }
+        const double coreVoxelMetres=static_cast<double>(coreVoxelSizeMicrons)/1000000.0;
+        if(std::getenv("VOXELFORGE_AUDIT_LEGACY_ROUTE_GRADE"))
+        {
+            constexpr std::int32_t legacyCenterSpacing=64;
+            constexpr std::int32_t legacyWaypointSpacing=8;
+            std::array<GradeSegmentAudit,32> legacySegments{};
+            std::uint64_t legacyGradeFailCandidates=0;
+            double legacyMinimumGround=std::numeric_limits<double>::infinity();
+            double legacyMaximumGround=-std::numeric_limits<double>::infinity();
+            for(std::int32_t centerY=-256;centerY<=256;centerY+=legacyCenterSpacing)
+            for(std::int32_t centerX=-256;centerX<=256;centerX+=legacyCenterSpacing)
+            for(const Direction& direction:directions)
+            {
+                bool candidateGradeFail=false;
+                std::int64_t previousGround=0,previousX=0,previousY=0;
+                for(std::int32_t index=0;index<=32;++index)
+                {
+                    const std::int64_t along=(index-16)*legacyWaypointSpacing;
+                    const std::int64_t x=centerX+std::llround(
+                        static_cast<double>(along)*direction.x/65536.0);
+                    const std::int64_t y=centerY+std::llround(
+                        static_cast<double>(along)*direction.y/65536.0);
+                    const auto column=finalField.point(WorldAssemblyFixed(static_cast<double>(x)),
+                        WorldAssemblyFixed(static_cast<double>(y)),0);
+                    const double groundMetres=static_cast<double>(column.groundHeightSubvoxels)
+                        *coreVoxelMetres/WorldAssemblySubvoxelsPerVoxel;
+                    legacyMinimumGround=std::min(legacyMinimumGround,groundMetres);
+                    legacyMaximumGround=std::max(legacyMaximumGround,groundMetres);
+                    if(index>0)
+                    {
+                        const std::int64_t horizontalQ=static_cast<std::int64_t>(std::llround(
+                            std::hypot(static_cast<double>(x-previousX),
+                                static_cast<double>(y-previousY))*WorldAssemblySubvoxelsPerVoxel));
+                        const std::int64_t riseQ=std::abs(
+                            column.groundHeightSubvoxels-previousGround);
+                        if(horizontalQ==0||riseQ*65536>horizontalQ*GradeQ16)
+                        {
+                            candidateGradeFail=true;
+                            GradeSegmentAudit& segment=legacySegments[
+                                static_cast<std::size_t>(index-1)];
+                            ++segment.failures;
+                            const double grade=horizontalQ>0
+                                ?static_cast<double>(riseQ)/static_cast<double>(horizontalQ)
+                                :std::numeric_limits<double>::infinity();
+                            if(grade>segment.maximumGrade)
+                            {
+                                segment.maximumGrade=grade;
+                                segment.fromGround=previousGround;
+                                segment.toGround=column.groundHeightSubvoxels;
+                                segment.fromX=previousX;segment.fromY=previousY;
+                                segment.toX=x;segment.toY=y;
+                            }
+                        }
+                    }
+                    previousGround=column.groundHeightSubvoxels;previousX=x;previousY=y;
+                }
+                if(candidateGradeFail)++legacyGradeFailCandidates;
+            }
+            std::printf("[WorldAssemblerLegacyRouteGradeProfile] candidates=648 grade_fail_candidates=%llu ground_range_m=%.3f..%.3f grade_limit_deg=15.000 chord_m=%.3f waypoint_step_m=%.3f center_step_m=%.3f\n",
+                static_cast<unsigned long long>(legacyGradeFailCandidates),
+                legacyMinimumGround,legacyMaximumGround,256.0*coreVoxelMetres,
+                legacyWaypointSpacing*coreVoxelMetres,legacyCenterSpacing*coreVoxelMetres);
+            const double metresPerSubvoxel=coreVoxelMetres/WorldAssemblySubvoxelsPerVoxel;
+            for(std::size_t segmentIndex=0;segmentIndex<legacySegments.size();++segmentIndex)
+            {
+                const GradeSegmentAudit& segment=legacySegments[segmentIndex];
+                if(segment.failures==0)continue;
+                std::printf("[WorldAssemblerLegacyRouteGradeSegment] index=%zu rejected_candidates=%llu max_grade_deg=%.3f ground_m=%.3f->%.3f xy_m=(%.3f,%.3f)->(%.3f,%.3f)\n",
+                    segmentIndex,static_cast<unsigned long long>(segment.failures),
+                    std::atan(segment.maximumGrade)*57.29577951308232,
+                    segment.fromGround*metresPerSubvoxel,segment.toGround*metresPerSubvoxel,
+                    segment.fromX*coreVoxelMetres,segment.fromY*coreVoxelMetres,
+                    segment.toX*coreVoxelMetres,segment.toY*coreVoxelMetres);
+            }
+        }
+        std::printf("[WorldAssemblerRouteCandidateEnvelope] max_chord_m=%.3f length_variants=%zu center_step_m=%.3f arrival_radius_m=%.3f departure_radius_m=%.3f\n",
+            2.0*candidateHalfLengths.front()*coreVoxelMetres,candidateHalfLengths.size(),
+            candidateCenterSpacing*coreVoxelMetres,
+            arrivalRadiusSubvoxels*coreVoxelMetres/WorldAssemblySubvoxelsPerVoxel,
+            departureRadiusSubvoxels*coreVoxelMetres/WorldAssemblySubvoxelsPerVoxel);
+        for(const std::int32_t candidateHalfLength:candidateHalfLengths)
+        for(std::int32_t centerY=-256;centerY<=256;centerY+=candidateCenterSpacing)
+        for(std::int32_t centerX=-256;centerX<=256;centerX+=candidateCenterSpacing)
         for(std::int32_t directionIndex=0;directionIndex<static_cast<std::int32_t>(directions.size());++directionIndex)
         {
             Candidate candidate;
@@ -95,22 +210,36 @@ namespace StandaloneWorldAssemblyPrototype
             candidate.points.reserve(33);
             std::int64_t previousGround=0,previousX=0,previousY=0;
             bool gradePass=true,placementPass=true;
+            std::array<GradeSegmentAudit,32> candidateGradeSegments{};
             for(std::int32_t index=0;index<=32;++index)
             {
-                const std::int64_t along=(index-16)*waypointSpacing;
+                const std::int64_t along=(index-16)*candidateHalfLength/16;
                 const std::int64_t x=centerX+std::llround(
                     static_cast<double>(along)*directions[directionIndex].x/65536.0);
                 const std::int64_t y=centerY+std::llround(
                     static_cast<double>(along)*directions[directionIndex].y/65536.0);
                 const std::int64_t xQ=WorldAssemblyFixed(static_cast<double>(x));
                 const std::int64_t yQ=WorldAssemblyFixed(static_cast<double>(y));
+                if(arrivalRadiusSubvoxels>0&&departureRadiusSubvoxels>0
+                    &&(index==0||index==32))
+                {
+                    const std::uint64_t radiusSquared=static_cast<std::uint64_t>(
+                        xQ*xQ+yQ*yQ);
+                    candidate.endpointProximityCost+=radiusSquared*(index==0?16ull:1ull);
+                }
                 const auto inRadius=[](std::int64_t xValue,std::int64_t yValue,std::int64_t radius)
                 {return radius<=0||xValue*xValue+yValue*yValue<=radius*radius;};
                 if((index==0&&!inRadius(xQ,yQ,arrivalRadiusSubvoxels))
                     ||(index==32&&!inRadius(xQ,yQ,departureRadiusSubvoxels)))
-                {placementPass=false;break;}
+                    placementPass=false;
                 const auto column=finalField.point(WorldAssemblyFixed(static_cast<double>(x)),
                     WorldAssemblyFixed(static_cast<double>(y)),0);
+                const double metresPerSubvoxel=static_cast<double>(coreVoxelSizeMicrons)
+                    /(WorldAssemblySubvoxelsPerVoxel*1000000.0);
+                const double groundMetres=static_cast<double>(column.groundHeightSubvoxels)
+                    *metresPerSubvoxel;
+                minimumGround=std::min(minimumGround,groundMetres);
+                maximumGround=std::max(maximumGround,groundMetres);
                 const std::int64_t horizontalQ=static_cast<std::int64_t>(std::llround(
                     std::hypot(static_cast<double>(x-previousX),static_cast<double>(y-previousY))
                         *WorldAssemblySubvoxelsPerVoxel));
@@ -118,7 +247,23 @@ namespace StandaloneWorldAssemblyPrototype
                 {
                     const std::int64_t riseQ=std::abs(column.groundHeightSubvoxels-previousGround);
                     if(horizontalQ==0||riseQ*65536>horizontalQ*GradeQ16)
-                    {gradePass=false;break;}
+                    {
+                        gradePass=false;
+                        GradeSegmentAudit& segment=candidateGradeSegments[
+                            static_cast<std::size_t>(index-1)];
+                        ++segment.failures;
+                        const double grade=horizontalQ>0
+                            ?static_cast<double>(riseQ)/static_cast<double>(horizontalQ)
+                            :std::numeric_limits<double>::infinity();
+                        if(grade>segment.maximumGrade)
+                        {
+                            segment.maximumGrade=grade;
+                            segment.fromGround=previousGround;
+                            segment.toGround=column.groundHeightSubvoxels;
+                            segment.fromX=previousX;segment.fromY=previousY;
+                            segment.toX=x;segment.toY=y;
+                        }
+                    }
                     candidate.score+=riseQ*65536/std::max<std::int64_t>(1,horizontalQ);
                 }
                 WorldAssemblyRoutePointV1 point;
@@ -131,13 +276,60 @@ namespace StandaloneWorldAssemblyPrototype
                 candidate.points.push_back(point);
                 previousGround=column.groundHeightSubvoxels;previousX=x;previousY=y;
             }
+            candidate.score/=32;
             ++tested;
+            if(!gradePass)++gradeFailCandidates;
             if(placementPass&&gradePass)candidates.push_back(std::move(candidate));
             else if(!placementPass)++placementRejected;
-            else ++gradeRejected;
+            else
+            {
+                ++gradeRejected;
+                for(std::size_t segmentIndex=0;segmentIndex<candidateGradeSegments.size();
+                    ++segmentIndex)
+                {
+                    const GradeSegmentAudit& rejected=candidateGradeSegments[segmentIndex];
+                    if(rejected.failures==0)continue;
+                    GradeSegmentAudit& aggregate=placementValidGradeSegments[segmentIndex];
+                    aggregate.failures+=rejected.failures;
+                    if(rejected.maximumGrade>aggregate.maximumGrade)
+                    {
+                        aggregate.maximumGrade=rejected.maximumGrade;
+                        aggregate.fromGround=rejected.fromGround;
+                        aggregate.toGround=rejected.toGround;
+                        aggregate.fromX=rejected.fromX;aggregate.fromY=rejected.fromY;
+                        aggregate.toX=rejected.toX;aggregate.toY=rejected.toY;
+                    }
+                }
+            }
+        }
+        if(gradeRejected>0||placementRejected>0)
+        {
+            const double metresPerSubvoxel=static_cast<double>(coreVoxelSizeMicrons)
+                /(WorldAssemblySubvoxelsPerVoxel*1000000.0);
+            std::printf("[WorldAssemblerRouteGradeProfile] tested=%llu grade_fail_candidates=%llu grade_rejected_after_placement=%llu placement_rejected=%llu ground_range_m=%.3f..%.3f grade_limit_deg=15.000\n",
+                static_cast<unsigned long long>(tested),
+                static_cast<unsigned long long>(gradeFailCandidates),
+                static_cast<unsigned long long>(gradeRejected),
+                static_cast<unsigned long long>(placementRejected),minimumGround,maximumGround);
+            for(std::size_t segmentIndex=0;segmentIndex<placementValidGradeSegments.size();
+                ++segmentIndex)
+            {
+                const GradeSegmentAudit& segment=placementValidGradeSegments[segmentIndex];
+                if(segment.failures==0)continue;
+                const double gradeDegrees=std::atan(segment.maximumGrade)*57.29577951308232;
+                std::printf("[WorldAssemblerRouteGradeSegment] index=%zu rejected_candidates=%llu max_grade_deg=%.3f ground_m=%.3f->%.3f xy_m=(%.3f,%.3f)->(%.3f,%.3f)\n",
+                    segmentIndex,static_cast<unsigned long long>(segment.failures),gradeDegrees,
+                    segment.fromGround*metresPerSubvoxel,segment.toGround*metresPerSubvoxel,
+                    segment.fromX*coreVoxelSizeMicrons/1000000.0,
+                    segment.fromY*coreVoxelSizeMicrons/1000000.0,
+                    segment.toX*coreVoxelSizeMicrons/1000000.0,
+                    segment.toY*coreVoxelSizeMicrons/1000000.0);
+            }
         }
         std::stable_sort(candidates.begin(),candidates.end(),[](const Candidate& a,const Candidate& b)
         {
+            if(a.endpointProximityCost!=b.endpointProximityCost)
+                return a.endpointProximityCost<b.endpointProximityCost;
             if(a.score!=b.score)return a.score<b.score;
             if(a.centerY!=b.centerY)return a.centerY<b.centerY;
             if(a.centerX!=b.centerX)return a.centerX<b.centerX;
@@ -165,6 +357,15 @@ namespace StandaloneWorldAssemblyPrototype
                     if(liftQ>0)
                         std::printf("[WorldAssemblerRouteRepaired] uniform_lift_q=%lld support_limit_q=%lld\n",
                             static_cast<long long>(liftQ),static_cast<long long>(SupportDepthQ));
+                    const double metresPerSubvoxel=coreVoxelMetres
+                        /WorldAssemblySubvoxelsPerVoxel;
+                    std::printf("[WorldAssemblerRouteAccepted] arrival_xy_m=(%.3f,%.3f) departure_xy_m=(%.3f,%.3f) endpoint_proximity_cost=%llu average_grade_q16=%lld\n",
+                        candidate.points.front().positionSubvoxels[0]*metresPerSubvoxel,
+                        candidate.points.front().positionSubvoxels[1]*metresPerSubvoxel,
+                        candidate.points.back().positionSubvoxels[0]*metresPerSubvoxel,
+                        candidate.points.back().positionSubvoxels[1]*metresPerSubvoxel,
+                        static_cast<unsigned long long>(candidate.endpointProximityCost),
+                        static_cast<long long>(candidate.score));
                     return true;
                 }
                 if(audit.blockedCapsuleSamples==0||liftQ>=MaximumRepairLiftQ)break;
@@ -410,7 +611,8 @@ namespace StandaloneWorldAssemblyPrototype
         }
         std::uint64_t routeCandidates=0,routeGradeRejected=0,routePlacementRejected=0,routeSweepRejected=0;
         if(!BuildFiniteStrateRoute(recipe,stratum,routeCandidates,routeGradeRejected,
-            routePlacementRejected,routeSweepRejected,arrivalRadiusQ,departureRadiusQ,error))return false;
+            routePlacementRejected,routeSweepRejected,owner.CoreVoxelSizeMicrons,
+            arrivalRadiusQ,departureRadiusQ,error))return false;
         std::printf("[WorldAssemblerRoutePlan] candidates=%llu grade_rejected=%llu placement_rejected=%llu sweep_rejected=%llu accepted_points=%zu capsule_m=0.34x1.76 corridor_radius_vox=4 support_probe_points=5 minimum_support_probes=%u arrival_radius_m=%.3f departure_radius_m=%.3f status=PASS\n",
             static_cast<unsigned long long>(routeCandidates),
             static_cast<unsigned long long>(routeGradeRejected),