research: Astra low review of per-block bit-flag masks (read-only)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_016dhxM43dnWvUu2B5Ph1iG1
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# VoxelForge — read-only design review: per-block bit flags (masks) to skip work
You are reviewing an idea against real code. **Do not edit, create or delete any file, and do not build or run
anything.** Read code and reason. Be thorough; mark each claim as [CODE] (with file:line), [MEASURED] (from a report),
or [INFERENCE].
## Context
VoxelForge Core (`Standalone/Core`) generates a density field: negative = solid, positive = air, 25 cm voxels, 32³ tiles,
LOD0–8 clipmap, marching cubes. The production mesher for the standalone path is in `Standalone/Source/...`, and Core is
also compiled into Unreal. Same seed must give the same world on every machine and worker count; byte-identity with
older versions is NOT required.
Branch `assembler/world` (HEAD `7022d02`'s parent line, currently `4041d4b`) has the smooth inter-strate tunnels.
Readiness target: LOD0–2 near terrain in ~1 s on arrival. Measured today: SW ~0.7–0.8 s, VS ~0.9 s, FI/TN ~1.0 s
headless. In Linux UE, start→LOD0–2 is ~2.2–2.5 s. At 30 m/s in UE, near coverage is ~40%.
Reports to consult: `Standalone/Research/WorldAssemblerM3/Linux1*/REPORT.md`, especially:
- L77/L87/L117, cost census;
- L124, shape gate and per-strate timings;
- L125/L126/L128, tunnel prepare: per-segment work, 67–73% pair overlap, support up to 7.9 m;
- L128, where an exact one-owner slab scheme halved pairs but got slower because of per-sample ownership tests.
Tile skipping already exists at tile level: box verdicts / classify, where all-solid or all-air tiles are skipped.
## The idea (from the owner)
Keep bit flags per block (1 bit per voxel, or per small brick of e.g. 4³ or 8³ voxels): for example "certainly deep
solid", "certainly deep air", "near a surface", "touched by a tunnel", "already evaluated". Use them to skip work in
generation and meshing, and possibly elsewhere (collision, streaming, edits, AI/nav, lighting).
## Questions
1. Where does time actually go per tile today, and which of that work a mask could skip? Cover density fill,
classification, mesher (marching cubes, normals/gradients, skirts, seam refinement), passage prepare, and composition.
Use measured census numbers where they exist.
2. Which flags are sound? A flag must be a proof, never a guess. A mask "certainly solid" must be derived from a
conservative bound (the bound must be the supremum of what the evaluator produces), or the mesher will delete
surfaces. Which bounds already exist in the code (box verdicts, interval bounds) that a brick-level mask could reuse?
Name the existing hazards. For example, `Identity` means `Sdf >= T`, and `ClassifyTile` proving below-TerrainZ solid
would delete 3D caves.
3. Granularity: per-voxel bits vs per-brick (4³/8³) vs per-column. What does each cost to build, versus what it
saves? Consider SIMD and cache behaviour. Marching cubes needs only cells whose corner signs differ, and gradients
need a halo.
4. "Already evaluated" or "checked" flags: where would they be correct (memoisation of identical queries), and where
would they be wrong (nearest-of-many queries like the tunnel segments)? Is there repeated identical evaluation today,
for example halo samples shared between neighbouring tiles, or skirt/seam re-queries?
5. Other uses: player edits (diff layer), collision-only server tiles, streaming priority, nav. Which would a mask
genuinely help, given the multiplayer rule (replicate seed + layout + diff, never geometry)?
6. Recommendation: the one or two mask designs most likely to pay off, with the expected gain (a range, marked
inference), the measurement that would prove or kill each, and the risks. Keep it short.
Write plain Markdown, at most ~1,200 words.